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The traditional method of making Japanese blades starts with smelting the iron then making the steel in the forge. It is a long slow process. Many make Japanese style blades but few make truly traditional blades. In the West most makers start with stock iron or steel and then blend them into a something similar to the traditional material.
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Iron ore contains iron combined with oxygen. To make iron from iron ore, you need to eliminate the oxygen to create pure iron. The most primitive facility used to refine iron from iron ore is called a bloomery. In a bloomery you burn charcoal with iron ore and a good supply of oxygen (provided by a bellows or blower). Charcoal is essentially ...
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